Smart factory with sensors and dashboards showing OEE analytics

SOLUTION

Industrial IoT (IIoT) Analytics Accelerator

Bring machine and sensor data from the edge into a modern analytics stack for real-time visibility, OEE monitoring, and predictive maintenance.

ManufacturingHigh TechnologyData & AnalyticsArtificial IntelligenceCloud & Infrastructure

Overview

We ingest telemetry from sensors/PLCs and transform it into real-time dashboards and predictive insights, enabling data-driven decisions on the shop floor.

Common problems we address

  • Limited visibility into machine health and performance
  • Fragmented sensor data and ad-hoc spreadsheets
  • Reactive maintenance and unplanned downtime

Key capabilities

What makes this solution effective in practice

  • Edge-to-cloud ingestion of sensor/PLC events
  • Real-time OEE dashboards and anomaly alerts
  • Predictive maintenance models with prescriptive recommendations

High-impact use cases

OEE monitoring with drill-downs by line/cell/asset

Condition-based maintenance and spare-parts planning

Scrap/rework insights with root-cause signals

Our process

Measured, auditable, adoption-focused delivery

  1. 1

    Connect & Collect

    Device onboarding, protocol adapters, secure ingestion.

  2. 2

    Model & Visualize

    Data modeling, metric definitions, real-time dashboards.

  3. 3

    Predict & Act

    Failure prediction models and automated actions/alerts.

Integrations

Plays nicely with your current stack

Integration points

  • Warehouse/lakehouse + BI (Snowflake/Looker/stack of choice)
  • MES/ERP hooks to trigger work orders or quality workflows

KPIs & metrics

  • OEE and downtime by cause
  • MTBF trend
  • Alert lead time and maintenance compliance

Deliverables

  • IIoT reference architecture & device onboarding guide
  • Data model, KPIs, dashboards, and alerting
  • Pilot runbook and production hardening plan

Security & Compliance

  • Network segmentation and role-based access to operational data
  • Data governance aligned with enterprise policies

Ready to map outcomes to a solution roadmap?

We’ll align scope, define KPIs and return a phased delivery plan.